Turnkey engineering services for coating production lines.
The company can provide turnkey projects including production line construction, thermal spray processing equipment selection, special equipment development, supporting system construction, coating material development, production process development, personnel technical training and other one-stop coating solutions for companies in various industries Services, and provide long-term technical support and upgrade services.
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Step Of The Way
We use the most advanced equipment to produce high-quality products.
Provide high-quality products and services to global partners.
Complete Technology For Roll Hard Surface Repair
Using thermal spraying combined with induction remelting technology, the company successfully developed an induction remelting roller table repair production line and a series of powder materials, which greatly improved the service life of the repaired roller table (1.5 to 3 years). The production line has the following characteristics:
- The production cost is low, and the powder consumption is 10% less than other processes.
- The remelting speed is fast, and the production efficiency is more than 50% higher than other processes.
- The coating is dense and the bonding strength is high.
- It is less affected by the operator's experience level, and the process stability and repeatability are good.
- The remelting process can achieve computer closed-loop control, stable coating quality, and high yield.
- The depth of the heat-permeable layer is uniform, which has little effect on the heat of the substrate.
- Safe and environmentally friendly, there is no risk of gas leakage, and labor intensity is low.
A Type of Hot-rolling Laminar Flow Induction Remelting Coating Repair Production Line
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Laminar cooling roller powder spraying process
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Lamellar cooling roll remelting process
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Comparison of laminar cooling rolls after induction remelting
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Laminar cooling conveyor roller assembly line
PTA Non-magnetic Wear-resistant Coating Preparation Technology
After years of technology accumulation, the company has formed a complete PTA technology solution and coating material system. Compared with other surfacing techniques (electrode arc surfacing, submerged arc surfacing, etc.) that strengthen the surface by forming metallurgical bonding, the preparation technology of PTA nonmagnetic wear-resistant coating developed by the company has the following characteristics:
- The quality of the welding layer is excellent, the plasma arc temperature is high, the energy concentration is good, the stability is good, and the residual stress and deformation caused on the workpiece are small.
- The dilution rate is low and can be controlled at 5% to 10% or lower.
- It has good controllability and can realize efficient and automated production.
- A wide range of materials are used, and a special PTA alloy material system has been developed. Among them, a series of non-magnetic coating materials have excellent performance.
- The thickness of the welding layer is large (up to 10mm or more).
PTA Non-magnetic Coating Production Line For A Certain Type Of Parts
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PTA welding system
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Equipment installation
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Process test
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PTA non-magnetic coating